Building Taller & Stronger by Scott Thompson

Building Taller & Stronger by Scott Thompson

In order to envision where our structure design and technology will go in the future, one really needs to evaluate the history and current state of production facilities in the industry.

Location and climate will continue to dictate the overall design of facilities. Also important is the “labor quotient.” Will a crop demand considerable labor to grow, harvest, pack and ship, or will it be completely automated with equipment that will control uniformity, efficiency and quality control of the product?

Over the past 25 years, we have seen greater automation take place within specifically designed buildings to grow specific crops. This specialization allows the designers to narrow their focus and concentrate on the environment required for that particular crop, unit size produced and the rotation of each crop cycle. These design issues, when combined with light, water, heat and cooling implications on the crop, have and will continue to determine the overall destiny of any growing operation.

Of course, this is a very simplified version of the greenhouse model. However, most production facilities must consider each of these elements in their business plans to be successful. Where they produce, how close they are to their market and definition of their customers will all have a huge impact on what is ultimately designed and built.

Growers around the world are managing their businesses with new challenges every day. Currently, and moving forward, the emphasis is energy consumption. Greenhouse super structures will need to be fabricated from more durable, lighter weight materials that not only capture the heat, but hold it and transfer it to the crop being produced.

Covering materials, whether rigid or flexible, glass or plastic, will be asked to do the same–gather more light as well as capture and redirect that energy. Water retention, treatment and recirculation for crop irrigation will be paramount to success. Engineers and designers have considered alternative sources of fuel and water resource recovery for decades. However, they have not been cost effective. The future of our industry and the ability to grow our sector will be based on a combination of vital issues and concerns.

First, we must convince our current politicians how important our business sector is in regard to green, being green and continued sustainability–whether it’s green food or green ornamentals.

Second, we need to convince those same politicians to provide us with tax credits or tax incentives at the individual and commercial level to design and install alternative energy in our homes and businesses. We have the technology. It must be more affordable.

Third, we need to put a greater emphasis on education and workplace initiatives that demonstrate how important our industry is to students of all ages. We need to ensure growth without compromising our natural resources, so we must attract the brightest minds to join our industry. Increased scholarship and internship opportunities should help create future employees who will share in the spirit of our industry.

Fourth, we must encourage greenhouse growers to incorporate new technologies into their facilities when the opportunity arises. We should build taller, stronger houses that allow for more air volume and maintain greater temperature uniformity. Cover them with IR poly films, triple wall UV polycarbonates or laminated glass to manage heat, light and safety more efficiently and effectively. We should:

– Install screening systems to regulate solar gain during the day and reduce heat loss at night.

– Capture and store water from the roof, as well as inside the facility, and recycle and reuse it for irrigation.

– Incorporate material handling systems that allow growers and their labor force greater efficiency and increased productivity.

– Create opportunities on the property for the incorporation of wind or solar collection and energy collection areas.

– Control these facilities and the associated equipment with the latest in environmental control equipment and weather monitoring devices.

– Capture data generated daily from these operations to allow for better growing practices and continued refinement in each production area.

None of these changes will happen overnight. It is an evolutionary process. Our world and its economies are changing daily, driven by a global marketplace fed by the Internet and devoured by all those that desire to share in these opportunities. Controlled environment agribusiness is continually expanding and will produce challenges and opportunities for all. Those who develop and trial these new technologies have the most to benefit. Food and fuel will be grown in greenhouses at levels not seen on radar several years ago. “Structurally lean” and “culturally green” will be the mantras for the next 25 years.

Leave a Reply

More From Greenhouses...
The-Capitol

July 7, 2015

Washington Gridlock Could Block Industry Research Funding

The latest standoff on Capitol Hill could have some implications for the floral industry, including future funding for floriculture and nursery research initiative activities, says Shawn McBurney, SAF’s senior director of government relations. “Republicans in the House and Senate are determined to work within the sequester-imposed limits for domestic spending in the federal budget, but Democrats have threatened to block any appropriations bills until Republicans agree to spend more money than that agreement allows,” McBurney says. “With both sides digging in, there could be an impact on budgets that affect programs and services important to the floral industry.” The back and forth over spending limits isn’t new, McBurney says. In 2013, then-Budget Committee Chairmen Paul Ryan (R-Wisc.) and Patty Murray (D-Wash.) negotiated an agreement that increased spending levels for defense and nondefense discretionary spending equally above the sequester level for two years, offset by fee increases and changes to mandatory […]

Read More
Medal of Excellence Award

July 6, 2015

Get To Know The 9 Variety Finalists For Editor’s Choice And Industry’s Choice Awards

Greenhouse Grower‘s Evening Of Excellence reception is rapidly approaching. Here, you can learn more about the varieties that are finalists for the Medal Of Excellence Editor’s Choice and Industry’s Choice Breeding Awards. Thank you to the 2015 sponsors of Greenhouse Grower‘s Medal Of Excellence Awards, Landmark Plastic, Nufarm and Stockosorb. Editor’s Choice Asclepias ‘Monarch Promise’ (Hort Couture) Basil ‘Balsamic Blooms’ (EuroAmerican Propagators) Celosia ‘Dragon’s Breath’ (Sakata Seed) Dianthus Jolt Series (PanAmerican Seed) Salvia Grandstand Series (Green Fuse Botanicals) Scabiosa ‘Kudos Pink’ (Hishtil Nurseries) Industry’s Choice Basil ‘Balsamic Blooms’ (EuroAmerican Propagators) Bidens BeeDance Series (Suntory Flowers) Celosia ‘Dragon’s Breath’ (Sakata Seed) Dianthus Jolt Series (PanAmerican Seed) Lobelia ‘Starship Deep Rose’ (Kieft Seed) Vinca Valiant Series (PanAmerican Seed)     Join us Monday, July 13 in Ballroom 2 at the Columbus Convention Center to find out which varieties will receive the coveted awards. The reception begins at 5:15 p.m. and the ceremony […]

Read More
crider-rd2-internal_Rough-Brothers_featured

July 1, 2015

Rough Brothers Is Acquired By Gibraltar Industries

RBI Solar Inc., Rough Brothers Manufacturing Inc. and affiliates have been acquired by Gibraltar Industries, a manufacturer and distributor of products for residential and industrial markets, for $130 million. Capitalizing on its 80 years of design-build experience and leadership as the largest greenhouse manufacturer in North America, Ohio-based RBI has established itself during the past five years as North America’s fastest-growing provider of photovoltaic (PV) solar racking solutions. The transaction will enable Gibraltar to leverage its expertise in structural metals manufacturing and materials sourcing to meet global demand for solar racking solutions. The company also announced that it anticipates its second-quarter 2015 financial results will be in line with its previous expectations. “Acquiring RBI is an important step in the transformation of Gibraltar into a company with a higher rate of growth and best-in-class financial metrics,” says Gibraltar CEO Frank Heard. “This acquisition directly aligns with key end markets and product platforms […]

Read More
Latest Stories

June 21, 2015

Greenhouse Project Moves Pavlodar (Kazakhstan) Closer T…

Despite regional challenges, greenhouse specialists Dalsem and automation supplier Hoogendoorn have collaborated on a greenhouse complex with the PTK company to bring Pavlodar (Kazakhstan) closer to self-sufficient, local food production.

Read More
Greenhouse Electrical System

May 26, 2015

Don’t Let Your Greenhouse Electrical System Come …

Ensuring your greenhouse has enough electricity to operate all the equipment that is installed takes planning and consideration of an operation's needs. Part one of two articles on greenhouse electrical systems covers choosing an electrician, meeting immediate and future needs and planning for back-up power.

Read More

May 22, 2015

Nexus Greenhouses Is Optimistic For Expansion Into New …

Cheryl Longtin and Mike Porter, who own Nexus Corporation, say they were excited to attend the grand opening of Gotham Greens’ new structure atop the new Whole Foods grocery store in the Gowanus neighborhood in Brooklyn, N.Y., when it opened in December 2013. The project is just one example of some of the new and expanding markets that Nexus Corporation has expanded into over the past few years. Jeff Warschauer, vice president of sales for Nexus, says the company has enjoyed getting to know and working with the founders of Gotham Greens, Viraj Puri and Eric Haley, and Jennifer Nelkin Frymark, the chief agriculture officer, on their innovative approach to business. “They are very excited and work hard internally – just great people,” he says. “From our perspective, it’s great to see that excitement and vision. The employees there are happy and there’s no turnover; they’re only adding new people […]

Read More
Hendriks-Half-Open-Roof_GGS

March 26, 2015

10 Greenhouse Products For First-Rate Growing Environme…

From coverings to fork-lifts, greenhouse suppliers offer a variety of products to make growing easier. Check out the slideshow to learn more about these, plus several other products that can offer you value, versatility and durability.

Read More

March 16, 2015

Cozy Acres Greenhouses: Operating With Zero Emissions

With the help of federal funding, Cozy Acres Greenhouses was able to take a greener approach to its latest expansion, building a zero emissions greenhouse that operates year round.

Read More
interior view EDDG vent_energy efficiency codes

March 16, 2015

Stricter Energy Codes May Impact Your Ability To Expan…

Energy efficiency building codes that greenhouses are required to meet could soon be much more stringent, unless the National Greenhouse Manufacturers Association is successful in its bid to gain exceptions on greenhouse owners’ behalf.

Read More
NorthCreekGreenhouse_midmarch15

March 13, 2015

GGS Helps North Creek Nurseries Take Efficiency To A Ne…

North Creek Nurseries recently built a new GGS gutter connected poly greenhouse range with the intent of saving energy and implementing Lean Flow Practices. The aim was to help North Creek improve the quality of products and meet increased customer demand, while at the same time saving money on labor.

Read More
Retail Greenhouse

March 12, 2015

The Right Greenhouse For Any Grower

Selecting the right structure for your operation can be difficult. With so many options, it’s easy to feel overwhelmed. The good news is that greenhouse manufacturers are experienced in the art of matching customers with the ideal product. Here’s their advice for how to pick your next structure.

Read More
Fall Creek Farm and Nursery Expansion

March 12, 2015

Conley’s Helps Fall Creek Farm And Nursery Increase Blu…

In order to meet its customer’s increasing demands for domestic blueberry production in the United States, Fall Creek Farm and Nursery needed much more indoor growing space. The company selected Conley’s for a recent expansion of Conley’s Gable Series 7500 in a two-phase project. The first 14-greenhouse range sold by distributor Horticulture Services, measures 170,000 square feet in size and finished construction in 2013.

Read More
Emerald Coast Grower's Atlas Greenhouse

March 12, 2015

Emerald Coast Growers Steps-Up Production Efficiency An…

Emerald Coast Growers, a supplier of perennial starter plants and ornamental grass liners, is not averse to expansion projects. In 2010, it celebrated its 20th anniversary with an expansion of its perennial production space. More recently, the company has been in a nearly continuous phase of construction and improvement projects.

Read More
ArmstrongGrowers Hanging Basket Area

March 12, 2015

Armstrong Growers And Pike Farms Grow With Sustainable …

Rebuilding and retrofitting greenhouses has been key to Armstrong Growers’ expansion on the West Coast, and Pike Farms will follow the same business model on the East Coast. The four-acre wholesale operation that is currently Pike Farms produces only about 5 percent at the most of Pike Nurseries’ retail garden center needs; however, that’s going to change in the next couple of years.

Read More
Metrolina Greenhouses Loading-Dock

March 12, 2015

Metrolina Greenhouses Expands With High- And Low-Tech …

Heralded as one of the most automated greenhouse operations in the U.S., Metrolina Greenhouses continues to build in Huntersville, N.C., and York, S.C. Art Van Wingerden, chief operating officer and co-owner of Metrolina Greenhouses, estimates that as his big box customers continue to grow at a 3 to 5 percent rate, so will Metrolina Greenhouses’ growing facilities to keep up with demand.

Read More
GrowCo_greenhouses

March 10, 2015

Greenhouses Are More Efficient For Marijuana Production

At least 30 percent more efficient and productive than warehouse growing, greenhouses are the way of the future for commercial cannabis production, experts say. Cannabis growers and advisors are starting to move production out of the warehouse and into the greenhouse, to benefit from the efficiencies that the sun’s natural light and environmental controls provide.

Read More
Pleasant View Gardens New Expansion

March 10, 2015

Pleasant View Gardens Transitions Old-School Hoop Hous…

A new production expansion optimizes labor efficiency and adds growing space, while optimizing energy use.

Read More
Rough Brothers aeroponic greenhouse project

February 24, 2015

Rough Brothers Takes A Hands-On Approach To Several Pro…

Two projects Rough Brothers worked on for Altman plants in Giddings, Texas, and Scissortail Farms in Tulsa County, Okla., show that pre-planning on the grower's part opens the way for a smooth-running expansion project.

Read More
Stuppy Greenhouse Manufacturing's Rainbow Super Structure

February 23, 2015

Stuppy Greenhouse Manufacturing Says Every Customer’s G…

Well-suited greenhouses that function efficiently for customers arise from involving them in the design process from start to finish. Stuppy Greenhouse Manufacturing put this philosophy on a greenhouse design for a wholesale grower looking to expand his annuals operation. The grower's needs were simple, yet daunting: design a greenhouse that delivers the perfect growing environment, but keep maintenance and operating costs low.

Read More
National Greenhouse Manufacturers Association

January 27, 2015

Stricter Energy Codes May Impact Your Ability To Expand

Are you aware stricter energy codes may be on the horizon that will certainly impact your business in a big way? Here's a Q & A from the National Greenhouse Manufacturers Association that helps explain the dangers of the coming energy codes and what we as an industry can do to prevent them.

Read More

January 27, 2015

10 Questions To Ask Before Purchasing A Greenhouse Cove…

Whether you’re replacing an existing greenhouse covering or building a new greenhouse, it’s a significant investment, so you need to make sure you have the right type of covering to suit your needs and budget. What’s more, with production costs on the rise, you can’t afford to have anything less than a durable, high-quality covering that is energy efficient. To make a smart purchase, do your homework before you buy. A good place to start is by answering the following questions, which will help you separate the good products from the mediocre ones.

Read More