The GGS open-roof greenhouse design provides an optimal system to both maximize ventilation while maintaining a smooth surface on the poly and good roof pitch for condensation control.

October 4, 2013

Top 10 Mistakes Greenhouse Growers Make When Planning An Expansion

From financing to production concerns, don't make these mistakes when planning additional greenhouse space.

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September 13, 2013

Comparing LED Lighting To High-Pressure Sodium Lamps

Cuttings of vegetatively propagated bedding plants are frequently rooted in late winter and early spring to meet the spring and early summer market demand for flowering bedding plants. However, this is also the time when dirty and old glazing material, interior superstructures, and hanging baskets suspended above benches reduce already seasonally low ambient outdoor daily light integrals (DLIs) inside the greenhouse. Increasing the DLI during propagation has been shown to improve growth and quality of rooted cuttings, as well as reduce time to flower after transplanting. While maintaining clean glazing material, minimizing superstructure and reducing the density of hanging baskets may increase greenhouse DLI, the only way to appreciably increase DLI is to provide supplemental or photosynthetic lighting. Light-emitting diodes (LEDs) are solid-state, semi-conducting diodes that can emit light from ~250 nm to ≥1000 nm. There are several features of LEDs that make them attractive alternatives to high-pressure sodium (HPS) […]

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August 23, 2013

Structural Design Manual From National Greenhouse Manufacturing Association Offers Construction Guidance

The manual guides designers through the building code provisions for production and commercial greenhouse structures. It includes the provisions for roof live load, snow load, wind loads and seismic and collateral loads as contained in the building code or reference standards. Structural design methods for roof framing systems, the support columns and the lateral bracing systems are also detailed. This chapter looks at bracing, connection materials, roof support systems, trusses, arches, rigid frames, gutters, ridges, purlins and more. It also includes two design examples. Click here to visit the NGMA Downloads page and click on the dropdown menu under Design Manuals.

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August 15, 2013

Time to Upgrade Your Greenhouse Operation?

Unhappy plants, discontented workers and high production costs are all signs that it might be time for some changes to your greenhouses, says A.J. Both, associate extension specialist in the Department of Environmental Sciences at Rutgers University. “Any or all of these conditions can be a good reason to investigate and implement upgrades,â€� he says. Wasted Energy Energy is one of the costliest aspects of running a growing operation, second only to labor expenses. According to a fact sheet produced by Both and Michigan State University’s Erik Runkle, approximately 65 to 85 percent of the energy consumed in greenhouse production goes toward heating, while electricity and transportation make up the remainder. In older greenhouses, it’s common for air leaks to reduce efficiency, leading to higher energy costs. Both and Runkle recommend inspecting your current house’s glazing, walls, doors, fans and vents for leaks. Pay close attention to the areas around […]

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July 29, 2013

Energy Conservation: Helpful Hints From NGMA

Why save energy? There are many reasons. Purchased energy is a significant and ongoing expense for most greenhouse operations. There is high probability that energy prices will continue to rise and most greenhouse operations have the ability to economize on fuel use. Energy is consumed all the time, year after year. Once it is consumed, you can never get it back. Anytime you can save energy costs, you are moving money directly to your bottom line, increasing your margins and competitiveness. Energy-efficient systems are usually engineered for optimum conversion, distribution and retention of heat. They can often produce better, more uniform crops, as well as being good for the environment. Even if it takes additional capital to achieve the highest level of energy saving, the long life of many energy-saving greenhouse system components make them sound investments. Where Can I Save Energy? • Make the most of free energy from sunlight […]

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June 5, 2013

Natural Ventilation And Fog Increase Cooling Efficiency

For greenhouse ventilation, two main methods are used — mechanical and natural. Mechanical ventilation includes fan-and-pad systems, which are a type of evaporative cooling system. Fan-and-pad systems cool air by passing outside air through a wet pad, lowering the temperature and humidifying the greenhouse. This type of system works best in hotter, drier climates, because the capacity for cooling with a fan-and-pad system is very limited in humid climates. University of Arizona associate professor Murat Kacira says a drawback of using a fan-and-pad type system is that it requires a lot of energy and water. “Water is needed for the pad system, and energy is needed to run the pump for water circulation over the pad as well as the energy to run the exhaust fans,” Kacira says. “Water is a precious resource with limited availability, especially in arid and semi-arid regions. “Another issue is there can be a temperature […]

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June 4, 2013

10 Snow-Related Causes Of Greenhouse Failure

John Bartok Jr., an agricultural engineer and University of Connecticut Professor Emeritus, says snow varies considerably in consistency and weight. It can be light and fluffy with a water equivalent of 12 inches equal to 1 inch of rain. Snow can also be wet and heavy with 3 to 4 inches equal to 1 inch of rain. Snow having a 1-inch rainwater equivalent loads a structure with 5.2 pounds per square foot. This amounts to about 6.5 tons on a 25- by 96-foot greenhouse. Bartok says there are several reasons for structure failures during snow storms. 1. Drifting Snow: In nor’easter storms, adjacent greenhouses or bays of gutter-connected houses that have a north-south ridge orientation tend to collect more snow on the leeward side. Snow that is lifted over the ridge of the first house can be dumped on the windward side of the second house. This creates an off-center […]

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June 3, 2013

Why Greenhouse Under-Gutter Height Matters

I don’t think there are many greenhouse manufacturers still left in the Dark Ages of “keep your greenhouse low or your heat costs will rise,” but if you do come across one, run for your plant life! Here are some reasons to consider building higher. 1. Taller houses cast less shadow on your crop.I was not being facetious when I used the term the Dark Ages to describe the period of 7- to 9-foot-tall greenhouses. The modern commercial greenhouse standard height in North America is 16 feet for floral crops and 21 feet to 24 feet for vine climbing produce, but don’t quote me for too long on that one. Builders continue to raise their roofs with every build. Taller greenhouses allow you to produce more crop in the same footprint. They can accommodate double-hung and even triple-hung hanging baskets, while still providing a healthy environment for the plants at […]

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May 13, 2013

Green City Growers Is Largest Urban Food Co-op In U.S.

Take a look at a unique employee-owned cooperative that grows lettuce and other greens for local food services, restaurants and grocery stores with plans to do more.

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May 2, 2013

Urban Farming Has Special Heating Requirements

There is a growing movement to consume food produced close to where it is grown — urban farming. This can be done in an empty lot, but to get the best production per square foot, growing in a controlled environment like a greenhouse is the best route. When growing year-round, fuel for heating is a large part of the budget. The following are some ways to minimize your heating costs. The most efficient way to get heat to a crop is to deliver the heat as close to the plant as possible. For tall vegetable crops, aluminum fin pipe is a great option. The fin pipe is easy to install (no welding), low maintenance (no painting) and has low water volume compared to traditional heat pipe (so it is very responsive to heating demands). For leafy green production, using similar aluminum fin pipe brings heat directly below the plants. This […]

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May 2, 2013

Rough’s Poly Arch Design Is For Poly-Covered Roofs

Rough Brothers recently introduced a new wide span addition to its line of Poly Arch gutter-connected greenhouses. Developed to meet the needs of cost-conscious growers, the wide span Poly Arch structure is engineered specifically for poly-covered roofs and is available in either 30-foot or 35-foot widths. With more than 14 acres ordered or installed over the past year, this product has quickly become one of Rough’s most popular featured structures. Insomuch as growers considering our new Poly Arch design are most impressed with the cost benefits this package offers, the real success of this house lies in its simplicity. With limited components, and an all-bolt-together design, this system is not only competitively priced but also easy to build. Not lacking for strength, the frame incorporates heavy-duty 4-inch round gutter columns on 12-foot centers, 238-inch round pipe Gothic arches on 6-foot centers, easy-to-walk-in gutter assemblies and either a cable cross tie […]

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May 2, 2013

Beneficial Controls Guide Greenhouse Design

Every Nexus project is different. There is no such thing as cookie-cutter. We welcome the challenges that our customers bring to us. Recently we completed a project for Tallman Construction as the general contractor for Sun Rain Seed Potatoes. There were several unique design elements that made this project interesting. The first was the need for insect screening so the operation could use beneficial controls. The whole south end of the greenhouse is designed with bug screening, so every bit of air is filtered to allow only a minimum amount of insect penetration. Tallman also needed warehouse space so we designed the project so the greenhouse was extended and covered with insulated metal covering. It makes for a very attractive design for a multiple-use area. That warehouse is then connected into the company’s two-story office building. The traffic flow was thought through and designed into the plan. Lastly, each greenhouse […]

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